Black BLK-SY10 Series Manuel de service Page 1

Skyjack Head Office 55 Campbell Rd. Guelph, Ontario N1H 1B9Phone: 519-837-0888Toll Free: 1-800-265-2738Fax: 519-837-8104Email: [email protected]

SKYJACK, Page 11SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceSafety Precautions (Continued)Know and understa

SKYJACK, Page 9SJIII SeriesSection 5 - Procedures Service and MaintenanceReprogramming Existing Tilt SwitchRed LEDGreen LED Light IndicatorsSet up bu

SKYJACK, Page 10 SJIII SeriesSection 5 - ProceduresService and MaintenanceT h e g r e e n L E D i. will turn on solid. Results: The switch is

SKYJACK, Page 11SJIII SeriesSection 5 - Procedures Service and MaintenanceLoad Sensing System - CE5.3-1 Control Module Pin Reference ChartPLUG PIN #

SKYJACK, Page 12 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-2 LED Error Codes - Quick Reference ChartHELP Message LED indication EV

SKYJACK, Page 13SJIII SeriesSection 5 - Procedures Service and Maintenance5.3-3 LED Error Codes - Code Breakdown ChartDiagnostic sequence dependant o

SKYJACK, Page 14 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-3 LED Error Codes - Code Breakdown Chart (Continued)Vehicle Tilted 11Ve

SKYJACK, Page 15SJIII SeriesSection 5 - Procedures Service and Maintenance5.3-4 Hand Held Calibration/Diagnostic Tool Key FunctionsWARNINGOnly traine

SKYJACK, Page 16 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-5 Control Module Load Calibration - Code Messages & DefinitionsDuri

SKYJACK, Page 17SJIII SeriesSection 5 - Procedures Service and Maintenance F13: Low Height RangeThis message occurs at the end of calibration if the

SKYJACK, Page 18 SJIII SeriesSection 5 - ProceduresService and Maintenance F44: Low PressureThis message indicates that the pressure is too low (0.

SKYJACK, Page 12 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceSafety Precautions (Continued)Know and understa

SKYJACK, Page 19SJIII SeriesSection 5 - Procedures Service and Maintenance Lower LoadedThis message is displayed while the platform is being lowered

SKYJACK, Page 20 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-6 Control Module Load Calibration Procedure1. Move the aerial platform

SKYJACK, Page 21SJIII SeriesSection 5 - Procedures Service and Maintenance8. The display will show “Help: Press Enter”. By using Left/Right buttons,

SKYJACK, Page 22 SJIII SeriesSection 5 - ProceduresService and Maintenance24. The display will show “Calibrate: Loaded Empty? No”. Asking for conf

SKYJACK, Page 23SJIII SeriesSection 5 - Procedures Service and Maintenance39. Press ENTER to complete date entry (the system will store it).40. The

SKYJACK, Page 24 SJIII SeriesSection 5 - ProceduresService and Maintenance5.3-7 Curve/Group Codes ChartModel Number of Extension Platforms Curve Code

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SKYJACK, Page 13SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceMaintenance and Inspection ScheduleThe actual o

SKYJACK, Page 14 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceHydraulic System & Component Maintenance an

SKYJACK, Page 15SJIII SeriesSection 1 - Scheduled Maintenance Service and MaintenanceAbout this SectionThis section contains the maintenance and inspe

SKYJACK, Page 16 SJIII SeriesSection 1 - Scheduled MaintenanceService and MaintenanceTable 1.1 Owner’s Annual Inspection RecordRecordingDateRecording

SKYJACK, Page 17SJIII SeriesSection 1 - Scheduled Maintenance Service and MaintenanceTable 1.2 Maintenance and Inspection ChecklistSerial Number: Mo

SKYJACK, Page 18 SJIII SeriesSection 1 - Scheduled MaintenanceService and Maintenance1.1 Scheduled Maintenance InspectionsBegin the scheduled main

SKYJACK, Page 19SJIII SeriesSection 1 - Scheduled Maintenance Service and Maintenance1.1-3 Entrance SideMain Power Disconnect Switch •Turn emergency

SKYJACK, Page 20 SJIII SeriesSection 1 - Scheduled MaintenanceService and Maintenance1.1-4 Battery Tray SidePothole Protection Device•Ensure mechan

Skyjack Service Center 3451 Swenson Ave. St. Charles, Illinois, 60174 USAPhone: 630-262-0005Toll Free: 1-800-275-9522Fax: 630-262-0006Email: service@

SKYJACK, Page 21SJIII SeriesSection 1 - Scheduled Maintenance Service and MaintenanceSteer Cylinder Assembly•Ensure steer cylinder assembly is -

SKYJACK, Page 22 SJIII SeriesSection 1 - Scheduled MaintenanceService and Maintenance1.1-5 Hydraulic/Electric Tray SideEnsure tray latch is secure an

SKYJACK, Page 23SJIII SeriesSection 1 - Scheduled Maintenance Service and Maintenance1.1-6 Platform AssemblyWARNINGEnsure that you maintain three poi

SKYJACK, Page 24 SJIII SeriesSection 1 - Scheduled MaintenanceService and MaintenancePowered Extension Control Console •(If Equipped)Ensure all

SKYJACK, Page 25SJIII SeriesSection 1 - Scheduled Maintenance Function Tests1.2 Function TestsFunction tests are designed to discover any malfunction

SKYJACK, Page 26 SJIII SeriesSection 1 - Scheduled MaintenanceFunction TestsConventional(Back View)Compact(Back View)Platform/Off/Base Key SwitchPlatf

SKYJACK, Page 27SJIII SeriesSection 1 - Scheduled Maintenance Function TestsTest Emergency Lowering•1. Raise the platform.2. Locate holding valve

SKYJACK, Page 28 SJIII SeriesSection 1 - Scheduled MaintenanceFunction Tests1.2-3 Platform Control Console1. Ensure base “” emergency stop bu

SKYJACK, Page 29SJIII SeriesSection 1 - Scheduled Maintenance Function TestsTest Driving•1. Ensure path of intended motion is clear.2. Activate an

SKYJACK, Page 30 SJIII SeriesSection 1 - Scheduled MaintenanceFunction TestsTest Platform Raising/Lowering•WARNINGBe aware of overhead obstructio

SKYJACK, Page 3SJIII SeriesSERVICE AND MAINTENANCETable of ContentsSection 1 - Scheduled Maintenance InspectionsTable of ContentsSection 2 - Maintenan

SKYJACK, Page 31SJIII SeriesSection 1 - Scheduled Maintenance Function TestsCONVENTIONALSCOMPACTSPothole Protection DevicePothole Protection DeviceCon

SKYJACK, Page 32 SJIII SeriesSection 1 - Scheduled MaintenanceService and MaintenanceTest Tilt Sensor (If Equipped)•WARNINGBe aware of overhead o

SKYJACK, Page 1SJIII Series2Tables2.1a Specifications and Features (ANSI/CSA) ...

SKYJACK, Page 2 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.1a Specifications and Features (ANSI/CSA)MODEL

SKYJACK, Page 3SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.1a Specifications and Features (ANSI/CSA) (Cont

SKYJACK, Page 4 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.1b Specifications and Features (CE)MODEL 3215 3

SKYJACK, Page 5SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.1b Specifications and Features (CE) (Continued)

SKYJACK, Page 6 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.1c Specifications and Features (AS)MODEL 3215 3

SKYJACK, Page 7SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.1c Specifications and Features (AS) (Continued)

SKYJACK, Page 8 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceFloor Loading PressureLocally Concentrated Pressure (LCP

SKYJACK, Page 4 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceThe Safety Alert Symbol identifies importan

SKYJACK, Page 9SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.2a Floor Loading Pressure (ANSI/CSA)lb. kg lb.

SKYJACK, Page 10 SJIII SeriesSection 2 - Maintenance Tables and DiagramsService and MaintenanceTable 2.2b Floor Loading Pressure (CE)Wheel LCP** OUP*

SKYJACK, Page 11SJIII SeriesSection 2 - Maintenance Tables and Diagrams Service and MaintenanceTable 2.2c Floor Loading Pressure (AS)kg lb. kg lb.KPa

Table 2.3a Maximum Platform Capacities (Evenly Distributed) (ANSI/CSA)600 lb. 250 lb.272 kg 113 kg550 lb. 250 lb.249 kg 113 kg900 lb. 300 lb. 800 lb.

Table 2.3b Maximum Platform Capacities (Evenly Distributed) (CE)3215227 kg 2 Persons 113 kg 1 Person No Wind 1.5 x 3.53219227 kg 2 Persons 113 kg 1 P

Table 2.3c Maximum Platform Capacities (Evenly Distributed) (AS)400 0 227 kg 2 Persons 113 kg200 12.5 227 kg 1 Person 227 kg400 0 249 kg 2 Persons 11

Table 2.4 Torque SpecificationsDirectional valve mounting bolts 28-32 lbf.in 2.16 – 3.61 Nm Wheel mounting bolts 70 lbf.ft 94.92 Nm Wheel motor cas

SKYJACK, Page 1SJIII Compact Series1439093 Section 3SYSTEM COMPONENT IDENIFICATION AND SCHEMATICSTable of ContentsCharts3.1 Electrical Symbol Chart

SKYJACK, Page 3SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance3.1 Electrical Symbol Chart

SKYJACK, Page 4 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and Schematics3.2 Hydraulic Symbol Chart

SKYJACK, Page 5SJIII SeriesOperator’s Responsibility for MaintenanceAerial Platform Definition ...

SKYJACK, Page 5SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance3.3 Wire Number and Color C

SKYJACK, Page 6 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and SchematicsTo Left Wheel MotorUpper Po

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 7SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService an

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 8 SJIII Compact Series1439093.6 Electrical Component Parts ListCONTROL (B+)NORMALLYCLOSEDCONTA

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 9SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService an

Index No.Skyjack Part No.Qty. DescriptionSKYJACK, Page 10 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification

SKYJACK, Page 11SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance3.7 Platform Control Conso

SKYJACK, Page 12 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and Schematics3.8 Base Control Console

SKYJACK, Page 13SJIII Compact Series143909Section 3 - System Component Identification and SchematicsService and Maintenance91011131215141612354678FRON

SKYJACK, Page 14 SJIII Compact Series143909Service and MaintenanceSection 3 - System Component Identification and Schematics3.10 Electrical Inverter

SKYJACK, Page 7SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceSKYJACK is continuously improving and expanding

SKYJACK, Page 15SJIII Compact Series143909 A B C D E F G H VZYXW3.11 Hydraulic Schematic - Model 3215ORIFICEF1RETURNFILTERPUM

SJIII Compact Series143909SKYJACK, Page 16 A B C D E F G H VZYXW3.12 Hydraulic Schematic - Model 3219M138023AABLOCKMANIFOLDMB

SKYJACK, Page 17SJIII Compact Series143909 A B C D E F G H VZYXW3.13 Main Manifold Harness and Holding Valve Harness (ANSI/CS

SJIII Compact Series143909SKYJACK, Page 18 A B C D E F G H VZYXW3.14 Main Manifold Harness and Holding Valve Harness (CE)M147

SKYJACK, Page 19SJIII Compact Series143909 A B C D E F G H VZYXW3.15 Electrical Panel Diagram (ANSI/CSA)M149649AA1BACK VIEWFE

SJIII Compact Series143909SKYJACK, Page 20 A B C D E F G H VZYXW3.16 Electrical Panel Diagram (CE)M149689AA119B13B250259A5921

SKYJACK, Page 21SJIII Compact Series143909 A B C D E F G H VZYXW3.17 Electrical Panel Diagram (EE Rated)M147957AA++03BACK VIE

SJIII Compact Series143909SKYJACK, Page 22 A B C D E F G H VZYXWANSI/CSA - Model 32195768PIN 6 - N/UPIN 7 - 19 (BLACK)PIN 5 -

SKYJACK, Page 23SJIII Compact Series143909 A B C D E F G H VZYXWH1HORN220224V02 - WHITE22 - GREENFL-22FLASHING LIGHT (ANSI/CSA

SJIII Compact Series143909SKYJACK, Page 24 A B C D E F G H VZYXW3.20 Control Module and Beeper Diagram (CE)M130612AETO CONTRO

SKYJACK, Page 8 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceScope of this Manuala. This manual applies to t

SKYJACK, Page 25SJIII Compact Series143909 A B C D E F G H VZYXW3.21 Electrical Schematic (ANSI/CSA - equipped with no option

SJIII Compact Series143909SKYJACK, Page 26 A B C D E F G H VZYXW3.22 Electrical Schematic (ANSI/CSA - equipped with all optio

SKYJACK, Page 27SJIII Compact Series143909 A B C D E F G H VZYXW3.23 Electrical Schematic (CE - equipped with all options)M14

SJIII Compact Series143909SKYJACK, Page 28 A B C D E F G H VZYXW3.24 Electrical Schematic (ANSI/CSA EE Rated - equipped with

SKYJACK, Page 29SJIII Compact Series143909 A B C D E F G H VZYXW3.25 Electrical Schematic (ANSI/CSA EE Rated - equipped with

SKYJACK, Page 1SJIII Compact Series1439094Section 4TROUBLESHOOTING INFORMATIONTable of ContentsIntroduction ...

SKYJACK, Page 2 SJIII Compact Series143909Table of Contents (Continued)4.3-5 Flash Code F05: Bad Height ...

SKYJACK, Page 3SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceIntroductionThe following pages contain a tabl

SKYJACK, Page 4 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System4.1-1 All Controls Inoperat

SKYJACK, Page 5SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)4.1-3 All Contro

SKYJACK, Page 9SJIII SeriesSection 1 - Scheduled Maintenance Operator’s Responsibility for MaintenanceWARNINGFailure to comply with your required res

SKYJACK, Page 6 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)7. Loose or bro

SKYJACK, Page 7SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)12. Open or defe

SKYJACK, Page 8 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)3. Open diode D

SKYJACK, Page 9SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)4.1-18 No Drive

SKYJACK, Page 10 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceElectrical System (Continued)7. Proportiona

SKYJACK, Page 11SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceHydraulic System4.2-1 All Functions Inoperat

SKYJACK, Page 12 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceHydraulic System (Continued)4.2-6 Platform

SKYJACK, Page 13SJIII Compact Series143909Section 4 - Troubleshooting Information Service and MaintenanceHydraulic System (Continued)4.2-10 Brake(s)

Load Sensing System - CESKYJACK, Page 14 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-1 Flash Code F0

Load Sensing System - CESKYJACK, Page 15SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-11 Flash Code F1

SKYJACK, Page 10 SJIII SeriesSection 1 - Scheduled MaintenanceOperator’s Responsibility for MaintenanceSafety PrecautionsKnow and understand the safet

Load Sensing System - CE (Continued)SKYJACK, Page 16 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-18

Load Sensing System - CE (Continued)SKYJACK, Page 17SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-26 F

Load Sensing System - CE (Continued)SKYJACK, Page 18 SJIII Compact Series143909Section 4 - Troubleshooting Information Service and Maintenance4.3-33

SKYJACK, Page 1SJIII Series5Section 5PROCEDURESList of ProceduresService and MaintenanceGeneral ...

SKYJACK, Page 3SJIII SeriesSection 5 - Procedures Service and MaintenanceGeneralThe following information is provided to assist you in the use and app

SKYJACK, Page 4 SJIII SeriesSection 5 - ProceduresService and Maintenance5.1-2 OEM Controller TroubleshootingProblem1. The function will not operate

SKYJACK, Page 5SJIII SeriesSection 5 - Procedures Service and Maintenance5.1-3 OEM Controller switch wiringWIRE CHARTCOLOR FROM TOWHT/RED STEER LEFT

SKYJACK, Page 6 SJIII SeriesSection 5 - ProceduresService and MaintenanceBase5.2-1 System Relief Pressure Adjustment1. Locate the system pressure qu

SKYJACK, Page 7SJIII SeriesSection 5 - Procedures Service and Maintenance5.2-3 Electronic Tilt Switch Setup ProcedureThe following information is sup

SKYJACK, Page 8 SJIII SeriesSection 5 - ProceduresService and Maintenance14. Turn main disconnect switch to “ ” off position. 15. Remove jumpe